- Initial Sanding: Smooth all surfaces using orbital and belt sanders.
- Edge Finishing: Hand-sand corners, profiles, and moldings for seamless-texture.
- Dust Removal: Wipe all parts clean to prevent imperfections in the finish.
- Inspection: Verify all joints and surfaces are clean, flush and ready for coating.
6. Finishing & Coating
- Staining or Painting: Apply stain and color coats evenly for rich, consistent tone.
- Sealing: Use polyurethane, lacquer, conversion varnish for durability and moisture resistance.
- Multiple Coats: Apply several layers, sanding between coats for a smooth, professional finish.
- Curing: Allow sufficient drying and curing time to ensure lasting adhesion and hardness.
7. Door & Drawer Assembly
- Door Frame Construction: Assemble stiles and rails with precision mortise-and-tenon or dowel joints.
- Panel Insertion: Fit raised and flat panels securely within the frame.
- Drawer Box Assembly: Build drawers using dovetail and dowel joints for maximum strength.
- Slide & Hinge Fitting: Test all drawer slides and hinges for proper alignment and motion.
8. Hardware & Accessory Installation
- Handle & Knob Installation: Measure and mount decorative hardware with accuracy.
- Soft-Close Mechanisms: Add soft-close hinges and drawer slides for premium performance.
- Custom Accessories: Integrate pull-out trays, spice racks, trash bins and lighting as specified.
- Quality Check: Test every moving part for smooth operation and alignment.
9. Quality Control & Final Inspection
- Dimensional Verification: Confirm cabinet dimensions and squareness.
- Finish Inspection: Check for color consistency, smoothness and absence of blemishes.
- Hardware Function Test: Ensure hinges, drawers and doors operate correctly.
- Pre-Delivery Approval: Perform a final check against design specifications before packaging.
10. Delivery & Installation
- Safe Transport: Wrap and secure all cabinets to prevent scratches and damage during transport.
- Onsite Preparation: Confirm wall leveling, plumbing and electrical clearances before install.
- Cabinet Placement: Set and level base and wall cabinets according to layout plans.
- Scribe & Trim Fit: Adjust for wall irregularities to achieve a seamless built-in appearance.
- Final Touches: Install fillers, crown moldings and toe kicks for a complete, polished look.
- Client Walkthrough: Review installation.